We break it down to what bikers actually need to know in an understandable way. How to install a stator on a harley davidson soft tail it. Reading will vary depending on system, check service manual. Very easy to install, great build quality and no problem powering my 1,200 watt pioneer amp and head unit on my ultra. Heritage softail classic 23 iron 1200 2 iron 883 20. Clymer harley davidson manuals are written specifically for the doityourself enthusiast.
Harley davidson is the biggest name in motorcycles. To prevent accidental vehicle startup, which could cause death or serious injury, disconnect negative battery cable before proceeding. Harley davidson rotor and stator diy repair replacement e21 roma custom bike. In this video mike demonstrates harley davidson stator replacement with a 50 amp upgrade. Mar 14, 2015 the wolf came up with this basic wiring diagram as he was putting this bike together from the frame up. Harley davidson touring models service manual repair 2002. Harleydavidson touring models workshop service repair manual 2017. In the report, harley davidson said this is the result of gas bubbles in the master cylinder clutch.
The stator is part of the charging system of the bike and is responsible. Harleydavidson uses classic vtwin engines with cylinders that fire in an uneven manner, giving them their distinctive sound. This aftermarket harley davidson regulator rectifier has been built with ceramic hybrid technology. Drag specialties alternator stator harley flht electra glide standard. Hd ultra classic primary removal and installation duration. Harley davidson dyna models workshop service repair manual 2003. Rider and passenger safety depend upon the correct installation of this kit. How to install a stator on a harley davidson soft tail by chris gilliland the stator is an integral part of your harley davidson softail motorcycles charging system, generating an electrical field that is manipulated by a rotating magnetic flywheel to generate an alternating electrical current. This unit has been manufactured to eliminate stator burn out. Electra glide ultra classic harley davidson maintenance tip fairing. Reading will vary depending on system, check service manual specifications generic specs. Harley davidson charging system check is an overview of my new electric meter, and a how it works video.
Buy new 12 volt 38 amp stator fits harley davidson big twin softail dyna 3001701 3001701. Home 1999 harleydavidson ultra classic efi flhtcui. Stators and rotors harley davidson motorcyle parts. A forum community dedicated to all harley davidson model owners and enthusiasts. Based upon that case, its sure that your era to way. Procedures for testing stator harley davidson forums. Davidson ultra classic maintenance video shows a transmission.
I see too many people take their harley and just throw parts at. How to remove a gas tank on a harleydavidson touring bike. How to replace stator on 2003 ultra classic harley davidson 2003 flhtcui electra glide question. Accel 32 amp unmolded alternator stator 152107 harley. Pdf download of harleydavidson factory service repair manuals harleydavidson 1200 custom, breakout, cvo limited, cvo road glide ultra, cvo street glide, dyna fat bob, dyna low rider, dyna street b. In this episode, well teach you everything you need to know about your harley davidson charging system.
Download harley davidson touring service repair manual. The alternator, in turn, is made up of the rotor and the stator. Mini models to be offered with manual transmission again for 2021. Mosfet regulator rectifier for harley davidson dyna glide. View and download dozens of harley davidson diagrams and manuals for shovelheads, sportsters and softail motorcycles, available from demons cycle. Harley davidson rotor and stator diy repair replacement e21 roma. Wire, terminals and connectors harley davidson motorcyle. High output charging system 29900028a harleydavidson usa.
Buy accel 152115 50 amp 3phase motorcycle stator for harley davidson. Harley stator and rotor shell replacement fix my hog. Flhtcui ultra classic electra glide 2002, flhtcflhtci electra glide classic 2002, flht electra glide standard 2002, flhtcui ultra classic electra glide 2002, fltri road glide 2002, flhrci road king classic 2002, flhr road king 2002, 2002 flt police models. Harleydavidson flhtcui electra glide ultra classic service. Mosfet regulator rectifier for harley davidson dyna glide 1450 2002 2003.
Improper installation of this kit could result in death or serious injury. Accel molded alternator stator 152115 harleydavidson. Harley voltage regulator replacement harley davidson charging system removal electrical systems. Step by step instructions for testing your harleys. User manuals, harleydavidson motorcycle operating guides and service manuals. Harleydavidson motorcycle manuals manualslib has more than 330 harleydavidson motorcycle manuals.
This is a new 3845amp stator rotor used determines amp output fits harley davidson fltflh from 19992001. Downloads service manuals free manuals and documents. If youre considering these models, check with the dealer to make sure that the clutch got flushed or the master cylinder got rebuilt. Bob larosa shows us how to replace the harley stator and rotor shell. How to replace stator on 2002 ultra classic, do you have pics. Free shipping, no hassle returns and the lowest prices guaranteed. Glide and installation of a new stator our 1995 harley davidson. Some harley owners like to fix their own bikes, thereby saving both money and riding time. Inspect the regulatorstator plug, and check the battery terminals for connectioncorrosion. I purchased this to replace my older stator on my 2007 ultra classic. How to troubleshoot a harley alternator it still runs. These stators provide a much longer service life due to their ability to operate at lower temperatures. I have the factory manual but can not find how to replace it. Accel 152115 50 amp 3phase motorcycle stator for harleydavidson by.
Its a perfect solution for replacing your bikes oem regulator rectifier. I need to replace stator in 2002 electra glide fixya. The only thing i find better about the clymer manual is the electrical wiring diagrams. Complete kit includes high performance rotor, stator, voltage regulator and all gaskets and hardware required for installation. I agree, just replaced a stator on a friend 2002 ultra. Harley davidson touring models service manual repair 2002 flt instant download of a repair manual for 2002 harleydavidson touring motorcycles.
Ds alternator stator harley davidson sportster 883. Harley davidson 45 amp stator fltflh 200205 2998702 ebay. Harley davidson service manuals downloadrepairmanual. This stator will fit other models that are not listed in ebays compatibility chart such as police models check your oem numbers to the one listed below. He replace the battery and regulator with no improvement. The most common cause of electrical problems on a harley davidson is the battery or the voltage regulator. For all your harley davidson motorcycle parts, accessories, and gear, turn to our online motorcycle parts and accessories store.
The moco calls for using dielectric grease in the electrical service manual. How hard is it to change out the stator on a 2000 ultra classic. We run through the process of testing your harleys charging system with this. Harley stator charging system not workingtest regulator. I have an 06 ultra classic but i believe the removal procedure is basically the same. Harley davidson rotor and stator diy repair replacement. View comments, questions and answers at the 2002 harley davidson flht electra glide standard discussion group. I have both the hd and clymer manuals for my bike and after comparing them, i rarely ever use the clymer manual. Instructions were very good also, just remember to purchase a factory service manual to go with it. Harley davidson 45 amp stator fltflh 200205 2998702. The most important tool in your toolbox may be your clymer manual. Harley davidson charging system removal fix my hog. The demands on the battery and charging system keep growing and this upgrade will keep your battery up to snuff. From basic maintenance and troubleshooting to complete overhauls, our harley davidson manuals provide the information you need.
Shop our complete selection of harleydavidson motorcycle parts and accessories including the accel molded alternator stator 152115. Harleydavidson service repair manuals on motor era. The insulation is designed to withstand temperatures of 600 degrees and above. Factory service manual, repair manuals, owners manuals. Accel 152115 50 amp 3phase motorcycle stator for harley. This recall affected 46,000 harley davidson motorcycles in total. For all your harley davidson motorcycle parts and accessories questions, turn. Its job is to supply electrical current to charge the battery and run electrical devices. The harleydavidson high output charging system is engineered to provide abundant power for all your accessories at any engine speed.
Inspect the regulatorstator plug, and check the battery terminals for connection corrosion. You can sign up for email notifications when other riders answer you. Harleydavidson stator assembly, 20022003 vrod 3073401k 3073401k. Find great deals on ebay for harley alternator sportster. This threepart video series walks us through harley davidson charging system replacement. Click on an alphabet below to see the full list of models starting with that letter.
Discussions for every bike bikez has discussion forums for every bike. Get the best deal for cycle electric motorcycle stators, magnetos and parts from the largest online selection at. Motorcycle maintenance services harleydavidson usa. Visit the home page to get the complete factory service manual for your 20012009 touring motorcycle and get it delivered to your computer in just seconds touring manuals available. Find the accel molded alternator stator 152115 at dennis kirk. It shows the stator on the wiring diagram but no where on. Engineered to provide 30% more power than the stock system at idle. Discussion on vtwin harley davidson motorcycles including dyna, electra glide, softail, sportster, and more. View this part harley davidson fxdl dyna low rider 19972005 gear. Harleydavidson, harley, hd, and the bar and shield. Come join the discussion about performance, modifications, troubleshooting, builds. Drop us a line or give us a call and let our expert customer service team.
Spyke heavy duty 32 amp stator for harley big twin 19701999. As always, make sure you have everything you need on hand before you start your project including replacement parts, gaskets, fluids and tools. This is a brand new stator for the 2007 harley davidson dyna. Shop our complete selection of harley davidson motorcycle parts and accessories including the accel 32 amp unmolded alternator stator. Harley davidson servicerepair manual download download. Harleydavidson recalls motorcycles brake concern consumer. Shop our complete selection of harleydavidson motorcycle parts and accessories including the accel 32 amp unmolded alternator stator 152107. Harley davidson dyna models workshop service repair manual 2002. Looking for a wiring diagram for the charging system on a 1998 harley davidson fat boy. The harley davidson stator replacement and upgrade. I have the service manual, but it only vaguely describes the. Your harley davidson, or most motorcycles for that matter, use the same type of charging system, often referred to as a permanent magnet alternator. We provide harley davidson motorcycle service manuals, owners manuals, and parts catalogs for download. For those of you that do not know what a stator is, it is part for the charging system.
The charging system on a harley davidson motorcycle consists of the battery, the voltage regulator and the alternator. In this video we have used a 1991 harley davidson fxst softail, in other. Cycle electric motorcycle stators, magnetos and parts for. Old school harley davidson wiring diagram simplified diy. Yes the hd manual will cost you almost twice as much, but they pay for themselves in less than the first hour of labor you do to your own bike. This is a brand new stator for the 200820 harley davidson dyna. This diagram is located in the harley davidson service manual. Accel 152115 50 amp 3phase motorcycle stator for harleydavidson. How do you change the stator on a 2002 harley ultra classic.
Find the accel 32 amp unmolded alternator stator 152107 at dennis kirk. I thought it was the coolest thing i had ever seen since it eliminates all of the switches. I need a part number for my 05 ultra s stator coil. If the procedure is not within your capabilities or you do not have the correct tools, have a harley davidson dealer perform the installation. He tested the stator per hd service manual, checked out fine. Located within the primary chaincase on the left side of the engine, the alternator is difficult to visually inspect. You do see harleydavidson refer to it as an alternator in their manuals. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Pulled the plug wires, put another plug in wire and no spark. Harleydavidson motorcycle user manuals download manualslib. As many of you who ride 1997 to 2005 flhflt models have discovered, they do not seem to get the stator life you may expect.
Jun 14, 2017 the problem facing harley davidson company man. Dyna glide models procedures for testing stator ive been searching this site. A harley davidson can experience electrical problems at any time, but there can be a wait for a service appointment at some repair shops. How much does a 2002 harley davidson ultra classic weigh.
Looking for a wiring diagram for the charging system on a. Save up to 50% from the cost of the oem harley davidson part and improve your bikes electrical system performance. We will remove old and replace the regulator rectifier, stator and rotor shell. Harleydavidson is recalling 20082011 touring, cvo touring, and vrsc. Step by step instructions for testing your harleys charging system.
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